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Single-stream recycling

Single-stream recycling conveyor systems

Enhance your single-stream recycling efficiency with American-made conveyors.

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Single-stream recycling involves the sorting of mixed materials at recycling facilities. This is time-consuming, labor-intensive, and expensive.

Our conveyors reduce costs and increase efficiency for single-stream recycling operations.

Engineered and manufactured in the USA for quality and fast turnaround.

Fully customizable in size, layout, belt, chain, drive, power, features, and more.

Engineered and manufactured in the USA for quality and fast turnaround.

Our single-stream recycling solutions

Fluent Conveyors makes the following conveyors to serve single-stream recycling facilities.

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Single-stream recycling conveyor specifications

We engineer and build recycling conveyor systems to your exact needs. Here are some general specs and options; click through to an individual conveyor page to learn more.

Roller chain conveyor

MSW recycling
Capacities
9,000 to 25,000 lbs chain pull
Belt widths
18" to 96"
Roller chain belt options
rubber, PVC, steel hinged, apron pan, z-pan
Speed
variable up to 200 ft/min
Inclines
up to 35 degrees
Drives
5HP to 25HP, shaft mounted
Safety
guarding, e-stops, pull cords
Control
PLCs, HMIs, custom control systems
Chain pitch
4", 6", 9" pitch. 12" pitch for select belts.
Rollers
3", 4", 5" diameters

Flat idler specs

MSW recycling
Speed
up to 600 FPM center drive; 1000 FPM end drive
Pulleys
wing, bent, snub, take-up, and drive pulley options
Belt widths
18" to 72"
Belts
PVC, rubber, urethane
Idler diameters
5" and 6"
Loading
10-15 PSF on returns; 40-120 PSF on troughed sections
Control
PLCs, HMIs, and custom control panels

Sort station specs

MSW recycling
Widths
24" to 60"
Speed
variable from 50 to 400 FPM
Safety
pull cords, e-stops, dead man switches
Control
PLCs, HMIs, and custom control panels
Belts
PVC, urethane, plastic modular

Our conveyor manufacturing process

Our single-stream recycling conveyors are designed and manufactured in the USA to CEMA standards and tolerances.

Precision components such as cold-rolled steel shafts and flame-hardened sprockets

Designed for simple maintenance access and component serviceability

Goodyear, Flexco belt options resistant to rips, tears, and impacts

Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation

All systems fabricated by certified welders for structural integrity

Premium bearings sized for L10 life ratings, made in USA

Dodge, Nord, SEW drives matched to application torque

Formed using heavy duty steel plate, rectangular tubing, and structural channel

ASTM A36 steel for fabrication per structural code

All hardware is grade 8 for maximum strength

Painted with industrial grade powder coating for durability

Extensively tested and inspected prior to shipment

3/16" and 1/4" thick structural steel frames to prevent flexing

25-35 pound rail track to withstand heavy loads

Our single-stream recycling conveyors deliver exceptional durability, strength, and longevity, year after year.

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Industrial background

About the single-stream recycling industry

Single-stream recycling simplifies the recycling process by allowing consumers to place all recyclables into one bin without sorting. 

Single-stream can increase recycling rates, but it creates a larger challenge for recycling facilities, which face additional sorting and processing steps.

Single-stream systems grew from 29% to 80% in American communities between 2005 and 2014.

Single-stream recycling has been criticized for producing low-quality recycled materials and higher contamination levels, which can impact its potential value.

This system relies heavily on sorting technology to separate different materials effectively. Conveyors play a vital role in this process.

As recyclables move through a single-stream recycling facility, conveyors transport materials to sorting stations.

Manual sorting, air blowers, magnets, and infrared sensors are used to separate paper, plastics, metals, and other materials.

Conveyor belts can be equipped with advanced sorting technology, such as optical sorters, to effectively separate different materials, thus improving the quality of the recycling output and enhancing profitability.

MSW recycling conveyor system
As recyclables move through a single-stream recycling facility, conveyors transport materials to sorting stations.

Completed projects

Here are some of the many conveyor projects we’ve done for some amazing customers across the US.

Do you need a conveyor solution? Contact Fluent Conveyors

Do you need a conveyor solution?

We build our conveyors to handle the most extreme applications, including scrap, recycling, waste, and other harsh environments.

  • Robust structural steel construction with precision tolerances for heavy loads
  • Fully customizable size, layout, drive, and other features
  • Engineered and manufactured in the USA for quality and fast turnaround

Single-stream recycling FAQ

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