What is an infeed conveyor?

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What is an outfeed conveyor?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Outfeed conveyors (discharge belt conveyors) remove products or materials from a production line or process. They sit at the output side of assembly lines, packaging machines, balers, sort stations, and other equipment to receive finished or processed materials."}},{"type":"p","key":null,"ref":null,"props":{"children":["Outfeed conveyors improve conveyor systems by preventing product bottlenecks, improving production flow, and reducing labor costs. Industries that require materials to be removed from other equipment, such as recycling,"," ",{"key":null,"ref":null,"props":{"href":"/industries/demolition","children":"demolition"}},", and manufacturing, use outfeed conveyors."]}}]}}

What is the typical lifecycle of your baler infeed conveyors?

{"type":"p","key":null,"ref":null,"props":{"children":"Our conveyors are engineered for rugged 24/7 operation in demanding environments. With proper maintenance, the typical service life is 15–20 years. Some of our conveyors are still operating after 30+ years!"}}

Do you offer spare parts and replacement belts for baler infeed conveyors?

{"type":"p","key":null,"ref":null,"props":{"children":["We supply"," ",{"key":null,"ref":null,"props":{"href":"/replacement-belts","children":"replacement belts"}},", rollers, bearings, motors, and all other parts to match your original conveyor specifications. This allows quick repairs and"," ",{"key":null,"ref":null,"props":{"href":"/guides/maintenance/how-to-reduce-conveyor-downtime","children":"less downtime"}},"."]}}

Can your conveyors be customized with features such as cleats, skirts, and guards?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":["We offer extensive customization options for each conveyor, including impact bed rollers, debris guards, side skirts, dust covers,"," ",{"key":null,"ref":null,"props":{"href":"https://fluentconveyors.com/replacement-belts/cleated-belts","children":"cleated belting"}},", and other accessories. This protects components and allows the conveying of loose, irregular, and fragile materials. Just let us know your needs!"]}}}}

Are your conveyors easy to integrate with existing equipment?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":"We can integrate our conveyors with any existing material handling equipment. We can customize controls, transitions, stands, and configurations for a seamless installation with your existing wash lines. Just provide your equipment details and layout."}}}}

What is the lead time for a custom Fluent conveyor system?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":"Our average lead time is 10–12 weeks for a custom conveyor. Yours may be more or less than this, depending on your desired configuration and other variables. Contact the Fluent Conveyors engineering team for a more accurate production cycle timeline for your specific needs."}}}}

How are your conveyors shipped to customers?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Each conveyor is test-run and inspected before loading. We partially disassemble components and prepare them for optimal freight load configuration. Sensitive parts such as drives, motors, and controls are removed and boxed separately."}},{"type":"p","key":null,"ref":null,"props":{"children":["Structural steel frame components are loaded sequentially and fastened securely to pallets or crates for maximum load stability. We brace incline sections, cover belt areas prone to"," ",{"key":null,"ref":null,"props":{"href":"https://fluentconveyors.com/guides/maintenance/how-to-avoid-conveyor-damage","children":"damage"}},", and reinforce the overall load for smooth"," ",{"key":null,"ref":null,"props":{"href":"https://fluentconveyors.com/applications/transport","children":"transport"}},"."]}},{"type":"p","key":null,"ref":null,"props":{"children":"Once at our loading dock, experienced logistics staff strap, wrap, and secure the full conveyor shipment according to proven methods. We ship via trusted carriers and can accommodate truck, ocean, or air transport."}},{"type":"p","key":null,"ref":null,"props":{"children":["Upon arrival, you'll receive clear unload instructions and a component manifest. Our goal is to ship each"," ",{"key":null,"ref":null,"props":{"href":"https://fluentconveyors.com/conveyors/conveyor-systems","children":"conveyor system"}}," ","efficiently so it arrives in the same flawless condition as it left our facility."]}}]}}

Can I order a Fluent conveyor in any color of my choosing?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Yes, we can customize the color of your conveyor. Our powder coating process allows us to coat your conveyor frame and components in virtually any color. We just need a few details from you:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"If you have a RAL color number, please provide this so we can match the hue. RAL is a standard universal color system."}},{"type":"li","key":null,"ref":null,"props":{"children":"If you don’t have a RAL number for your desired color, supply a paint color name, and let us know which paint brand it is from (Sherwin-Williams, PPG, Valspar, Diamond Vogel, etc.)."}},{"type":"li","key":null,"ref":null,"props":{"children":"We can also color-match a sample (such as a paint chip) if you mail one to us."}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"We can customize the color on all structural steel parts including:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"Conveyor side framing"}},{"type":"li","key":null,"ref":null,"props":{"children":"Guards and covers"}},{"type":"li","key":null,"ref":null,"props":{"children":"Supports and legs"}},{"type":"li","key":null,"ref":null,"props":{"children":"Hardware and components"}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"Just let your Fluent Conveyors sales rep know your selected color during the design process. We'll make sure your conveyor arrives looking right at home in your facility."}},{"type":"p","key":null,"ref":null,"props":{"children":"Powder coating allows virtually unlimited color-matching possibilities. If you can envision it, we can make it a reality!"}}]}}

Fluent Conveyors - Conveyors manufactured in the United States

Applications

Baler infeed

Conveyors for baler infeed applications

Our quality baler infeed conveyors maximize your recycling throughput.

Configure Your Conveyor

Custom baler infeed conveyor solutions crafted in the USA

Our US-made baler infeed conveyors enhance recycling throughput while lowering costs. We build our conveyors to the highest quality standards.

All conveyors are fabricated by certified welders for structural integrity.
Formed using heavy-duty steel plate, rectangular tubing, and structural channel.
Precision components such as cold-rolled steel shafts and flame-hardened sprockets.
Extensively tested and inspected before shipment.
3/16" and 1/4" thick structural steel frames to prevent flexing.
All hardware is grade 8 for maximum performance.
Painted with industrial-grade powder coating for durability.
Designed for simple maintenance access and component serviceability.
25-35 pound rail track to withstand heavy loads.
Dodge, Nord, and SEW drives matched to application torque.
Goodyear, Flexco belt options resistant to rips, tears, and impacts
ASTM A36 steel for fabrication per structural code.
Premium bearings sized for L10 life ratings, made in the USA.
Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation.

Our conveyors deliver exceptional durability, strength, and longevity under punishing conditions.

Custom baler infeed conveyor solutions crafted in the USA

Conveyor options

We can customize our conveyors to match your baling application:

Inclines

0–60 degree inclines

Compliance

meets local codes and standards

Electrical

UL-listed panels, components, and wiring

Dimensions

custom lengths, widths, and heights

Platforms

steel catwalks and operator platforms

Transition hoppers

custom infeed and discharge hoppers

Structural steel

support frames, stairs, mezzanines

We can build a custom conveyor solution to your exact specifications.

Conveyor specifications

We design and build each conveyor for maintenance, convenience, longevity, and performance:

Capacities

up to 25,000 lb chain pull

Drives

shaft-mounted gear motors, 5–25 hp

Motors

TEFC, stainless steel, chemical duty options

Belt width

18–60 inches

Belt types

rubber, PVC, urethane, modular plastic

Belt accessories

cleats, side skirts, training idlers

Speed

50–400 ft/min variable speed via VFD

Rollers

impact rollers with 3, 4, or 5 inch diameters

Frames

formed steel channel, boxed supports

Safety

pull cords, e-stops, dead man plates

Controls

PLC, touchscreen HMI, remote access control panels

Need additional customization? Our engineering team can build an innovative solution to your specs.

Baler infeed applications

Many industries use balers (and baler infeed conveyors):

Recycling

Conveyors move sorted recyclables to a baler for compaction and binding.

Waste management

Personnel sort single-stream trash and send recyclables and waste to separate baler feed systems for processing.

Other industries

Manufacturing, logistics, agriculture, and other industries produce large volumes of compactable waste and utilize balers—and baler infeed conveyors—to process it.

Our conveyors withstand the rugged demands of any application.

Do you need a baler infeed conveyor solution?

Do you need a baler infeed conveyor? Let's discuss your requirements.

Configure Your Conveyor

Guides For Wash Plant Sorting Systems

Clear guidelines ensure wash plant sorting systems are designed, operated, and maintained with efficiency and safety in mind. By standardizing processes and documentation, teams can improve reliability, reduce downtime, and support accurate installation and operation across various plant layouts.

Flat Idler Conveyor Guides: Enhancing Efficiency and Belt Stability

Flat idler conveyor guides are essential components in maintaining proper belt alignment and smooth material flow in conveyor systems. By reducing belt misalignment and minimizing wear, these guides help extend equipment lifespan and improve operational efficiency. They are especially useful in handling bulk materials where consistent tracking is crucial for productivity and safety.

Trough Idler Conveyor Guides: Optimizing Material Handling

Trough idler conveyor guides provide superior material containment and belt support for bulk material handling applications. These guides ensure consistent belt tracking while maximizing material capacity and reducing spillage. Ideal for wash plant operations where efficient material transport and minimal waste are critical to operational success.

Completed Projects

Here are some of the many conveyor projects we’ve done for some amazing customers across the US.

Fluent Conveyors offerings

Fluent conveyors manufactures conveyor solutions for applications across recycling, waste management, logistics, and other industries. Choose your conveyor below to get started.