What types of materials can your conveyors handle in wash plant applications?

{"type":"p","key":null,"ref":null,"props":{"children":["Our heavy-duty conveyors can handle every type of material applicable to a wash plant application. We offer a wide range of"," ",{"key":null,"ref":null,"props":{"href":"/replacement-belts","children":"belt options"}}," to optimize for different material types, and we can customize other factors as well, such as the incline, length, conveyor speed, and more."]}}

How can we maintain and clean your conveyors?

{"type":"p","key":null,"ref":null,"props":{"children":["We design our conveyors for quick and easy maintenance access. Components like bearings, rollers, and drives can be easily accessed, inspected, and serviced. Belts and walls are made of contaminant-resistant materials. We include features like wash-downs, self-cleaning"," ",{"key":null,"ref":null,"props":{"href":"/replacement-parts/idlers","children":"idlers"}},", and sanitary construction optimized for wash plants."]}}

Can your conveyors be customized with features such as cleats, skirts, and guards?

{"type":"p","key":null,"ref":null,"props":{"children":["We offer a wide variety of customization options for each conveyor, including impact bed rollers, debris guards,"," ",{"key":null,"ref":null,"props":{"href":"/replacement-belts/cleated-belts","children":"cleated belting"}},", side skirts, dust covers, and other accessories. This protects components and allows the conveying of loose, irregular, and fragile materials. Just let us know your needs!"]}}

What is the typical lifecycle of your conveyors in wash plant use?

{"type":"p","key":null,"ref":null,"props":{"children":"Our conveyors are engineered for rugged 24/7 operation in demanding wash plant environments. With proper maintenance, a typical lifecycle is 15-20 years. We have systems still running that were installed 30+ years ago!"}}

Do you offer spare parts and replacement belts for conveyors in wash plants?

{"type":"p","key":null,"ref":null,"props":{"children":["We supply replacement belts, rollers,"," ",{"key":null,"ref":null,"props":{"href":"/replacement-parts/bearings","children":"bearings"}},", motors, and all other parts to match your original conveyor specifications. This allows quick repairs and less downtime."]}}

Are your conveyors easy to integrate with existing wash equipment?

{"type":"p","key":null,"ref":null,"props":{"children":"Our team has experience integrating with all major wash equipment brands. We can customize controls, transitions, stands, and configurations for a seamless installation with your existing wash lines. Just provide your equipment details and layout."}}

What is the lead time for a custom Fluent conveyor system?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":["Our average lead time is 10 to 12 weeks for a"," ",{"key":null,"ref":null,"props":{"href":"/conveyors/custom-conveyors","children":"custom conveyor"}},". Yours may be more or less than this, depending on your desired configuration and other variables. Contact the Fluent Conveyors engineering team to get a more accurate production cycle timeline for your specific needs."]}}}}

Can I order a Fluent conveyor in any color of my choosing?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Yes, we can customize the color of your conveyor. Our powder coating process allows us to coat your conveyor frame and components in virtually any color. We just need a few details from you:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"If you have a RAL color number, please provide this so we can match the hue. RAL is a standard universal color system."}},{"type":"li","key":null,"ref":null,"props":{"children":"If you don’t have a RAL number for your desired color, then supply a paint color name, and let us know which paint brand it is from (Sherwin-Williams, PPG, Valspar, Diamond Vogel, etc.)."}},{"type":"li","key":null,"ref":null,"props":{"children":"We can also color-match a sample (such as a paint chip) if you mail one to us."}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"We can customize the color on all structural steel parts including:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"Conveyor side framing"}},{"type":"li","key":null,"ref":null,"props":{"children":"Guards and covers"}},{"type":"li","key":null,"ref":null,"props":{"children":"Supports and legs"}},{"type":"li","key":null,"ref":null,"props":{"children":"Hardware and components"}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"Just let your Fluent Conveyors sales rep know your selected color during the design process. We'll make sure your conveyor arrives looking right at home in your facility."}},{"type":"p","key":null,"ref":null,"props":{"children":"Powder coating allows virtually unlimited possibilities for matching colors. So if you can envision it, we can make it a reality on your custom roller chain conveyor!"}}]}}

How are your conveyors shipped to customers?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Each conveyor is test-run and inspected before loading. We partially disassemble components and prepare them for optimal freight load configuration. Sensitive parts like drives, motors, and controls are removed and boxed separately."}},{"type":"p","key":null,"ref":null,"props":{"children":"Structural steel frame components are loaded sequentially and fastened securely to pallets or crates for maximum load stability. We brace incline sections, cover belt areas prone to damage, and reinforce the overall load for smooth transport."}},{"type":"p","key":null,"ref":null,"props":{"children":"Once at our loading dock, experienced logistics staff strap, wrap, and secure the full conveyor shipment according to proven methods. We ship via trusted carriers and can accommodate truck, ocean, or air transport."}},{"type":"p","key":null,"ref":null,"props":{"children":"Upon arrival, you'll receive clear unload instructions and a component manifest. Our goal is to ship each conveyor system efficiently so it arrives in the same flawless condition as it left our facility."}}]}}

Fluent Conveyors - Conveyors manufactured in the United States

Applications

Wash Plant

Conveyors for wash plant applications

Enhance operational efficiency and maximize the productivity of your wash plant with top-tier conveyor systems, meticulously crafted and engineered in the USA.

Configure Your Conveyor

Wash plant conveyor systems

Our conveyors meet the unique demands of washing and processing materials efficiently:

All conveyors are fabricated by certified welders for structural integrity.
Formed using heavy-duty steel plate, rectangular tubing, and structural channel.
Precision components such as cold-rolled steel shafts and flame-hardened sprockets.
Extensively tested and inspected before shipment.
3/16" and 1/4" thick structural steel frames to prevent flexing.
All hardware is grade 8 for maximum performance.
Painted with industrial-grade powder coating for durability.
Designed for simple maintenance access and component serviceability.
25-35 pound rail track to withstand heavy loads.
Dodge, Nord, and SEW drives matched to application torque.
Goodyear, Flexco belt options resistant to rips, tears, and impacts
ASTM A36 steel for fabrication per structural code.
Premium bearings sized for L10 life ratings, made in the USA.
Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation.

Our conveyors deliver exceptional durability, strength, and longevity under punishing conditions.

Wash plant conveyor features and options

Explore a wide array of customization options available for our wash plant conveyors:

Platforms

steel catwalks and operator platforms.

Transition hoppers

custom infeed and discharge hoppers.

Structural steel

support frames, stairs, mezzanines.

Diverter gates

pneumatic, hydraulic, and electric actuators.

Optional 60° tumble-back configuration for metered feeding applications.

Custom lengths, widths, and heights.

Pushers

Linear actuators for transferring materials.

Compliance

designed to local codes and standards.

Chutes

Custom steel chutes to discharge sorted materials.

Electrical

UL-listed panels, components, and wiring.

Custom inclines

to meet your needs.

We can build a custom conveyor solution to your exact specifications.

Wash plant conveyor specifications

We design and build each conveyor for ease of maintenance, longevity, and performance.

Capacities

up to 25,000 lbs chain pull

Drives

shaft-mounted gear motors, 5HP-25HP

Motors

TEFC, stainless steel, chemical duty options

Belt width

18"-60" depending on the sorting application

Belt types

rubber, PVC, urethane, modular plastic

Belt accessories

cleats, side skirts, training idlers

Speed

50-400 ft/min variable speed via VFD

Rollers

impact rollers with 3", 4", 5" diameters

Frames

formed steel channel, boxed supports

Safety

e-stops, pull cords, dead man plates

Controls

PLC, touchscreen HMI, remote access control panels

Need additional customization? Our engineering team can build an innovative solution to your specs.

Wash plant applications

Explore a wide range of applications where our wash plant conveyors excel:

Waste management

Cleaning MSW and other waste types for processing

Recycling

Washing and sorting recyclables prior to further processing

Mining

Sorting and cleaning ores, rocks, and minerals during the washing process.

Construction

Separating and classifying aggregates such as sand and gravel for construction projects.

Environmental remediation

Cleaning contaminated soil or sediment in environmental cleanup operations.

Our conveyors withstand the rugged demands of any application.

Guides For Wash Plant Sorting Systems

Clear guidelines ensure wash plant sorting systems are designed, operated, and maintained with efficiency and safety in mind. By standardizing processes and documentation, teams can improve reliability, reduce downtime, and support accurate installation and operation across various plant layouts.

Flat Idler Conveyor Guides: Enhancing Efficiency and Belt Stability

Flat idler conveyor guides are essential components in maintaining proper belt alignment and smooth material flow in conveyor systems. By reducing belt misalignment and minimizing wear, these guides help extend equipment lifespan and improve operational efficiency. They are especially useful in handling bulk materials where consistent tracking is crucial for productivity and safety.

Trough Idler Conveyor Guides: Optimizing Material Handling

Trough idler conveyor guides provide superior material containment and belt support for bulk material handling applications. These guides ensure consistent belt tracking while maximizing material capacity and reducing spillage. Ideal for wash plant operations where efficient material transport and minimal waste are critical to operational success.

Do you need a wash plant conveyor solution?

If you need a conveyor system tailored for your wash plant application, let's discuss your requirements.

Configure Your Conveyor

Completed Projects

Here are some of the many conveyor projects we’ve done for some amazing customers across the US.

Fluent Conveyors offerings

Fluent conveyors manufactures conveyor solutions for applications across recycling, waste management, logistics, and other industries. Choose your conveyor below to get started.