How can we maintain and clean your feed conveyors?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":["We design our conveyors for quick and easy maintenance. Components like"," ",{"key":null,"ref":null,"props":{"href":"/replacement-parts/bearings","children":"bearings"}},", rollers, and drives can be easily accessed, inspected, and serviced. ",{"key":null,"ref":null,"props":{"href":"/replacement-belts","children":"Belts"}}," and walls are made of contaminant-resistant materials. We include features like wash-downs, self-cleaning idlers, and sanitary construction optimized for feeding applications."]}}}}

Can your conveyors be customized with features like cleats, skirts, and guards for feeding?

{"type":"p","key":null,"ref":null,"props":{"children":"Yes, we offer many customizations for feeding conveyors including cleated belting, side skirts, impact rollers, debris guards, dust covers, and other accessories specifically for feeding loose, irregular, and fragile materials. This helps protect components and optimize material flow."}}

What is the typical lifecycle of your conveyors in feeding applications?

{"type":"p","key":null,"ref":null,"props":{"children":"Our conveyors are engineered for rugged 24/7 operation in demanding environments. With proper maintenance, a typical lifecycle is 15-20 years. We have systems still running that were installed 30+ years ago!"}}

What types of materials can your conveyors handle in feeding applications?

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Do you offer spare parts and replacement belts for feeding conveyors?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":["We supply"," ",{"key":null,"ref":null,"props":{"href":"/replacement-parts/rollers","children":"replacement rollers"}},", belts, bearings, motors, and all other parts to match your original conveyor specifications. This allows quick repairs and less downtime."]}},{"type":"p","key":null,"ref":null,"props":{"children":["We carry a full line of replacement belts, including"," ",{"key":null,"ref":null,"props":{"href":"/replacement-belts/roller-chain-belts","children":"roller chain replacement belts"}}," ","(rubber combo, apron, Z-pan, and more) and other belt types."]}}]}}

Are your conveyors easy to integrate with existing feeding equipment?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":"Yes, our team has experience integrating with all major equipment brands. We can customize controls, transitions, stands, and configurations for a seamless installation with your existing lines and hoppers. Just provide your equipment details and layout."}}}}

How are your conveyors shipped to customers?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Each conveyor is test-run and inspected before loading. We partially disassemble components and prepare them for optimal freight load configuration. Sensitive parts like drives, motors, and controls are removed and boxed separately."}},{"type":"p","key":null,"ref":null,"props":{"children":"Structural steel frame components are loaded sequentially and fastened securely to pallets or crates for maximum load stability. We brace incline sections, cover belt areas prone to damage, and reinforce the overall load for smooth transport."}},{"type":"p","key":null,"ref":null,"props":{"children":"Once at our loading dock, experienced logistics staff strap, wrap, and secure the full conveyor shipment according to proven methods. We ship via trusted carriers and can accommodate truck, ocean, or air transport."}},{"type":"p","key":null,"ref":null,"props":{"children":"Upon arrival, you'll receive clear unload instructions and a component manifest. Our goal is to ship each conveyor system efficiently so it arrives in the same flawless condition as it left our facility."}}]}}

What is the lead time for a custom Fluent conveyor system?

{"key":null,"ref":null,"props":{"children":{"type":"p","key":null,"ref":null,"props":{"children":["Our average lead time is 10 to 12 weeks for a"," ",{"key":null,"ref":null,"props":{"href":"/conveyors/custom-conveyors","children":"custom conveyor"}},". Yours may be more or less than this, depending on your desired configuration and other variables. Contact the Fluent Conveyors engineering team to get a more accurate production cycle timeline for your specific needs."]}}}}

Can I order a Fluent scrapping conveyor in any color of my choosing?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Yes, we can customize the color of your conveyor. Our powder coating process allows us to coat your conveyor frame and components in virtually any color. We just need a few details from you:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"If you have a RAL color number, please provide this so we can match the hue. RAL is a standard universal color system."}},{"type":"li","key":null,"ref":null,"props":{"children":"If don’t have a RAL number for your desired color, then supply a paint color name, and let us know which paint brand it is from (Sherwin-Williams, PPG, Valspar, Diamond Vogel, etc.)."}},{"type":"li","key":null,"ref":null,"props":{"children":"We can also color-match a sample (such as a paint chip) if you mail one to us."}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"We can customize the color on all structural steel parts including:"}},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"Conveyor side framing"}},{"type":"li","key":null,"ref":null,"props":{"children":"Guards and covers"}},{"type":"li","key":null,"ref":null,"props":{"children":"Supports and legs"}},{"type":"li","key":null,"ref":null,"props":{"children":"Hardware and components"}}]}},{"type":"p","key":null,"ref":null,"props":{"children":"Just let your Fluent Conveyors sales rep know your selected color during the design process. We'll make sure your conveyor arrives looking right at home in your facility."}},{"type":"p","key":null,"ref":null,"props":{"children":"Powder coating allows virtually unlimited possibilities for matching colors. So if you can envision it, we can make it a reality on your custom roller chain conveyor!"}}]}}

Fluent Conveyors - Conveyors manufactured in the United States

Applications

Feeding

Conveyors for feeding applications

Boost operational efficiency with precision-engineered feeding conveyors that streamline processes and enhance productivity.

Configure Your Conveyor

Custom feeding conveyor solutions crafted in the USA

Our US-made feeding conveyors enhance recycling throughput while lowering costs. We build our conveyors to the highest quality standards.

All conveyors are fabricated by certified welders for structural integrity.
Formed using heavy-duty steel plate, rectangular tubing, and structural channel.
Precision components such as cold-rolled steel shafts and flame-hardened sprockets.
Extensively tested and inspected before shipment.
3/16" and 1/4" thick structural steel frames to prevent flexing.
All hardware is grade 8 for maximum performance.
Painted with industrial-grade powder coating for durability.
Designed for simple maintenance access and component serviceability.
25-35 pound rail track to withstand heavy loads.
Dodge, Nord, and SEW drives matched to application torque.
Goodyear, Flexco belt options resistant to rips, tears, and impacts
ASTM A36 steel for fabrication per structural code.
Premium bearings sized for L10 life ratings, made in the USA.
Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation.

Our conveyors deliver exceptional durability, strength, and longevity under punishing conditions.

Custom feeding conveyor solutions crafted in the USA

Conveyor features and options

Explore a wide array of customization options available for our feed conveyors:

Diverter gates

pneumatic, hydraulic, and electric actuators.

Pushers

linear actuators for transferring materials.

Chutes

custom steel chutes to discharge sorted materials.

Compliance

designed to local codes and standards.

Electrical

UL-listed panels, components, and wiring.

Platforms

steel catwalks and operator platforms.

Transition hoppers

custom infeed and discharge hoppers.

Structural steel

support frames, stairs, mezzanines.

Inclines

custom incline conveyors to match your requirements, including 60° tumble-back configurations for metered feeding.

We can build a custom conveyor solution to your exact specifications.

Conveyor Specs

We design and build each conveyor for ease of maintenance, longevity, and performance.

Inclines

up to 35 degrees.

Capacities

up to 25,000 lbs chain pull.

Drives

shaft-mounted gear motors, 5HP-25HP.

Speed

50-400 ft/min variable speed via VFD.

Rollers

impact rollers with 3", 4", 5" diameters.

Frames

formed steel channel, boxed support.

Motors

TEFC, stainless steel, chemical duty options.

Belt width

18"-60" depending on the sorting applications.

Belt types

rubber, PVC, urethane, modular plastic.

Belt accessories

cleats, side skirts, training idlers.

Safety

e-stops, pull cords, dead man plates.

Controls

PLC, touchscreen HMI, remote access control panels.

Need additional customization? Our engineering team can build an innovative solution to your specs.

Material recovery applications

In material recovery applications, our conveyors handle a diverse range of materials for processing and recycling purposes. These materials include:

Manufacturing

Move raw materials to production lines, transport byproducts to processing equipment.

Recycling

Transport, sort, and process recyclable materials including plastics, paper, glass, and metals.

Car shredding

Heavy-duty D4 track conveyors feed entire end-of-life vehicles into shredders.

Waste management

Convey municipal solid waste and other waste streams.

Agriculture

Handling the dispensing of seeds, fertilizers, and grains to support planting and crop growth.

Our conveyors withstand the rugged demands of any application.

Tailored feeding solutions for your needs

If you need a conveyor system tailored for your feeding application, let's discuss your requirements.

Configure Your Conveyor

Guides For Wash Plant Sorting Systems

Clear guidelines ensure wash plant sorting systems are designed, operated, and maintained with efficiency and safety in mind. By standardizing processes and documentation, teams can improve reliability, reduce downtime, and support accurate installation and operation across various plant layouts.

Flat Idler Conveyor Guides: Enhancing Efficiency and Belt Stability

Flat idler conveyor guides are essential components in maintaining proper belt alignment and smooth material flow in conveyor systems. By reducing belt misalignment and minimizing wear, these guides help extend equipment lifespan and improve operational efficiency. They are especially useful in handling bulk materials where consistent tracking is crucial for productivity and safety.

Trough Idler Conveyor Guides: Optimizing Material Handling

Trough idler conveyor guides provide superior material containment and belt support for bulk material handling applications. These guides ensure consistent belt tracking while maximizing material capacity and reducing spillage. Ideal for wash plant operations where efficient material transport and minimal waste are critical to operational success.

Completed Projects

Here are some of the many conveyor projects we’ve done for some amazing customers across the US.

Fluent Conveyors offerings

Fluent conveyors manufactures conveyor solutions for applications across recycling, waste management, logistics, and other industries. Choose your conveyor below to get started.