Guides
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Copyright © 2025 Fluent Conveyors, LLC. All right reserved
Fluent Conveyors logo is a registered trademarks of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
Copyright © 2025 Fluent Conveyors, LLC. All right reserved
Fluent Conveyors logo is a registered trademarks of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
We provide access to the Dodge catalog of mounted conveyor bearings, each factory-assembled, pre-lubricated, and shaft-ready out of the box.
Power: 0.16–75 HPEfficiency: IE3
Voltage: 230/460V (standard), 575V available
Enclosures: TEFC, smooth surfaceVFD-compatible
General specifications listed below. See products for full specifications.
Asynchronous, synchronous, explosion-proof, single-phase, two-speed, washdown
0.16–75 HP
IE1, IE2, IE3, IE4, IE5+
230/460V, 575V, 208/360V, 332/575V
50/60 Hz
TEFC, IP55, IP66, IP69K, explosion-proof
NEMA footed, IEC footed, shaft mount with torque arm
Fixed, VFD-compatible (5:1, 10:1, 20:1, 1000:1 constant torque ranges), mechanical variable
ATEX, HazLoc, NEMA, IEC, CE
Sealed terminal box, thermostat, encoder, motor brakes
Selecting the right conveyor motor depends on load capacity, speed requirements, operating conditions, and system efficiency.
Match nameplate specifications: Record HP, voltage, frequency, RPM, frame size, mounting configuration, shaft dimensions. Photograph nameplate and mounting arrangement including bolt patterns and available clearances.
Document environment: Note ambient temperature range, washdown frequency, dust levels, hazardous area classifications. Environmental factors determine required enclosure and certification.
Verify compatibility: For gearmotors, confirm input shaft dimensions, mounting flange patterns, and load ratings match existing installation.
New installations and upgrades
Calculate horsepower requirements: Use CEMA methods accounting for conveyor belt speed, material load, conveyor length, incline angle, and friction. Include starting torque for loaded startup conditions.
Select service factor: Specify 1.15–1.25 service factor providing margin for occasional overloads. Undersized motors overheat and fail prematurely.
Determine efficiency class: Specify IE3 minimum for conveyors operating more than 4,000 hours annually. Upgrade to IE4/IE5+ for 24/7 continuous duty.
Specify speed control: Fixed-speed applications use across-the-line starters. Variable speed requires VFD with inverter-duty motor specification.
Confirm environmental requirements: Specify IP rating, washdown capability, or explosion-proof certification matching facility conditions.
An asynchronous (induction) motor rotor is driven by induced currents and always lags the stator field, so it runs at synchronous speed minus slip.
Choose asynchronous motors when:
Conveyors operate intermittently or less than 4,000 hours annually
Initial cost constraints prioritize lower upfront investment
Standard efficiency meets facility energy targets
Application requires broad serviceability
Typical applications: Slider bed conveyors for packaging, flat idler conveyors for sorting, tumble-back conveyors for metering.
A synchronous motor rotor locks magnetically to the stator’s rotating field, so rotor speed equals synchronous speed (no slip) as long as it stays in step.
Choose synchronous motors when:
Conveyors operate continuously (more than 6,000 hours annually)
Energy costs dominate lifecycle expenses
Facility targets maximum efficiency and carbon reduction
Application requires constant torque across wide speed ranges with VFD control
Typical applications: Trough idler conveyors in material recovery facilities, distribution center sortation systems, aggregate operations with 24/7 runtime.
Motor efficiency impacts operating costs over an average 10–20 year service life. Higher efficiency motors cost more initially but reduce electrical consumption over time.
Explosion-proof motors are legally required in facilities where combustible dust or flammable gases create classified hazardous locations per NEC Article 500. Installing non-certified motors in classified areas violates OSHA regulations and nullifies insurance coverage.
Industries requiring explosion-proof motors include:
Metal processing and recycling (grinding operations creating metal dust)
Grain handling and agricultural operations
Pharmaceutical powder operations
Waste management with combustible materials
Document destruction facilities
Certification requirements: Match motor certification to your facility's Class/Division/Zone classification. Class I covers flammable gases/vapors; Class II covers combustible dust. Motor must meet or exceed facility classification.
Consult your safety officer before ordering replacements.
Fluent supplies ATEX and HazLoc certified motors (0.16–40 HP) with ignition protection types e, d/de, n, and tD.
Motor enclosure ratings define protection against solid particles and liquids. Higher IP ratings cost more but prevent premature failure in harsh environments.
We sell helical inline drives, helical bevel drives, parallel shaft drives, and worm drives for our motors. All gearboxes are available in washdown duty, explosion-proof, and corrosion-resistant options.
Pre-engineered motor-gearbox combinations arrive matched and aligned, eliminating field assembly time and alignment errors. We confirm ratio requirements, thermal ratings, and mounting compatibility before shipment. Complete drive packages can include factory-configured control systems and PLCs programmed for your specific gearbox assembly, providing plug-and-play conveyor control solutions.
Motor brakes are available factory-installed on gearmotors or as field-installed additions, matched to drive unit torque and duty cycle requirements. Control panels can be configured with variable frequency drives (VFDs), soft starters, and system programming tailored to your operational requirements.
Our conveyor motors meet industry standards for safety, efficiency, and environmental protection:
Need a conveyor solution? We can design and build it. All of our durable conveyors are engineered and manufactured in the USA to the most stringent tolerances.
Nord, Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation
All hardware is grade 8 for maximum strength
Painted with industrial-grade powder coating for durability
Designed for simple maintenance access and component serviceability
Extensively tested and inspected before shipment
25-35 pound rail track to withstand heavy materials
ASTM A36 steel for fabrication per structural code
Premium bearings sized for L10 life ratings, made in USA
All systems fabricated by certified welders for structural integrity
Precision components such as cold-rolled steel shafts and flame-hardened sprockets
3/16" and 1/4" thick structural steel frames to prevent flexing
Constructed from heavy-duty steel plate, rectangular tubing, and structural channel
Dodge, Nord, SEW drives matched to application torque
Goodyear, Flexco belt options resistant to rips, tears, and impacts
Made from durable materials, our conveyors deliver exceptional strength and longevity for recycling, waste management, and other demanding industries. Whether you need a roller chain conveyor, a flat idler conveyor, a slider bed conveyor, or any other custom conveyor, contact Fluent and tell us what you need. We will build you a custom conveyor system—and you can even pick your color.
Learn about our conveyor manufacturing process.
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