Copyright © 2025 Fluent Conveyors, LLC. All right reserved
Fluent Conveyors logo is a registered trademarks of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
Copyright © 2025 Fluent Conveyors, LLC. All right reserved
Fluent Conveyors logo is a registered trademarks of Fluent Conveyors, LLC. Serial Number 97664258 Registered on Dec. 12, 2023
Fluent supplies secondary belt scrapers that remove residual carryback after the head pulley. Belt widths 12"–96", speeds up to 1500 fpm. Polyurethane and tungsten carbide blades available.
High-performance primary belt cleaner for efficient material removal.
Segmented urethane or carbide-tipped blades with manual or spring tensioning. General-purpose design handles most dry materials at moderate speeds. Cartridge or pin-based blade replacement for routine maintenance.
Add a secondary scraper when primary cleaning cannot remove enough carryback. Most conveyors benefit from pairing primary and secondary cleaners to achieve 90–95% total carryback removal compared to 60–70% from primary scrapers alone.
Add a secondary cleaner if:
Carryback removal must exceed 90%
Material is sticky, wet, or creates dust problems
Cleanup labor costs justify additional equipment investment
Return idler or belt damage occurs from material accumulation
Product contamination from carryback creates quality issues
Multiple secondary cleaners can be staged along the return path for maximum removal in extreme applications. Some limited-duty installations use secondary cleaners as standalone solutions on portable conveyors, stackers, and chute-fed systems where full primary + secondary systems prove uneconomical.
Secondary cleaners mount just after the head pulley where the belt is flattest, positioned close enough to return removed material to the main material stream rather than creating spillage beneath the conveyor.
Start with application material characteristics, belt speed, and available clearance.
Premium blade materials built for durability and long-lasting performance.
Secondary scrapers use higher blade pressure than primary systems to remove embedded fines. Proper tensioning maintains consistent contact across the full belt width while allowing deflection for mechanical splice fasteners.
Ratchet or twist tensioners with visual indicators. Operators adjust during routine inspections based on blade wear. Suit applications with regular maintenance schedules.
Spring or pneumatic mechanisms maintain constant blade pressure as wear occurs. Initial cost is 30–50% higher but reduces maintenance labor. Recommended for continuous operations, high blade wear applications, or limited-access installations.
Position the secondary cleaner as close to the head pulley as practical to return material to the main stream. Mount a support roller for stability and consistent blade pressure. Provide clearance for blade replacement without removing large guarding sections. Verify that removed material returns to the material flow rather than creating spillage beneath the conveyor.
Push-up: blade assembly pushes upward against the belt from below.
Pull-up: tensioner pulls the blade assembly upward from above.
Selection depends on chute configuration and access requirements
Mounting brackets attach to the conveyor structure or roller supports. Adjustable brackets accommodate variations in belt tracking and pulley alignment. Multiple secondary cleaners can be staged along the return path for maximum removal. Some installations use pressure rollers to stabilize the belt where clearance prevents a pulley-mounted installation.
Inspect secondary scrapers every 30–90 days, depending on material abrasiveness and operating hours.
Reduced blade height (replace at approximately 50% of original thickness)
Torn edges or separated segments
Hardening or cracking in urethane
Dulled or missing carbide tips
Replace blades before complete wear allows backing plates to contact the belt surface. Waiting until complete wear causes belt damage far exceeding blade replacement cost.
Cartridge systems: Release tension, remove retaining pins or fasteners, slide the worn cartridge out, insert a new cartridge, and restore tension. Learn how to replace a primary belt scraper blade for similar procedures.
Tensioner maintenance: Verify smooth adjustment operation, check spring tension or pneumatic pressure, and inspect mounting hardware torque.
Common issues and corrections:
Excessive carryback with good blades: Check tension adjustment first
Noise or vibration: Inspect mounting hardware, torque, and blade segment integrity
Uneven blade wear: Address belt tracking problems before installing new blades
Fluent supplies belt cleaner accessories to optimize performance, simplify installation, and reduce maintenance time:
Photos of the head pulley area and discharge chute help identify mounting constraints and optimal scraper configurations.
Fluent Conveyors designs and manufactures conveyors every day. Our engineering team provides technical guidance on cleaner selection, blade specifications, and installation configurations based on real-world application experience.
Why buy from Fluent:
Expertise in recycling, waste management, aggregate, mining, and other heavy industries
Technical support experienced in custom conveyors and unique configurations
The same quality standards we trust in our own equipment
One-stop sourcing for complete conveyor belt and drive systems
Planning a conveyor overhaul? We supply motors, gearboxes, replacement belts, pulleys, idlers, primary scrapers, and all components for complete system optimization.
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